In the Contact node, you define the mechanical and numerical properties for a set of contact pairs in a contact analysis. Use it for modeling structural contact and multiphysics contact. In the latter case, you will also need to add corresponding pair conditions in the other participating physics interfaces.

In the contact pair, the destination side selection must be part of the physics interface in which you add the Contact node. The source side selection can be any kind of meshed object, but if it is part of the current physics interface, more options are made available.

Do not select the same contact pair in more than one Contact node. Doing so may produce error messages or unpredictable results.

The Contact node is only available with some COMSOL products (see https://www.comsol.com/products/specifications/).

If the source side of the contact pair is not part of the current physics interface, select Source external to current physics. When selected, only the location of the mesh on the source side is taken into account when evaluating the contact.

When Contact is used in a Shell, Layered Shell, and Membrane interface, settings that control which side of the boundary that can come into contact are also made available.

For Contact surface, destination and Contact surface, source, select Top or Bottom. The top side is the one with an outward pointing normal vector.

The setting for the source side is not available if Source external to current physics is selected.

Select the algorithm used for computing the contact, Penalty (default); Penalty, dynamic; Augmented Lagrangian; or Augmented Lagrangian, dynamic. The augmented Lagrangian method is in general more accurate than the penalty method, but also more expensive in terms of computer resources.

When Augmented Lagrangian is selected, it is also possible to choose Solution method—Segregated (default) or Fully coupled. This setting affects how the default solver suggestion is set up when generating a new solver sequence, as well as some variable definitions and equations.

The Penalty, dynamic; and Augmented Lagrangian, dynamic formulations are intended for use in time-dependent studies to model dynamics contact, such as soft impact type events.

Select the type of Penalty factor control — Automatic; Automatic, soft; Manual tuning; Nonlinear; or User defined.

Click to select Offset penalty function if you want the contact pressure to be nonzero when the gap is zero. In that case, also enter a value for the Contact pressure at zero gap T0. Through this option, you can to some extent compensate for the overclosure that is inherent to the penalty method if you know an approximate value of the expected contact pressure.

Select the type of Penalty factor control — Automatic; Automatic, soft; Manual tuning; Nonlinear; Viscous only; or User defined. The settings are the same as for the standard penalty method, except for the Viscous only option. By selecting Viscous only, the stiffness terms of the penalty contact are omitted from the formulation.

Select the type of Viscous penalty factor control — Automatic or User defined. For Automatic, enter a value for the Characteristic time τn. This value can be used as a multiplier for the viscous penalty factor, but should as a rule-of-thumb be in the same order of magnitude as the duration of the contact event. When User defined is selected, enter the Viscous contact pressure penalty factor pnv. The default value is (<phys>.<contact_tag>.E_char/<phys>.hmin_dst)*1[ms]. The variable E_char contains the value given as characteristic stiffness, and hmin_dst is the minimum element size on the destination selection.

Select the type of Penalty factor control — Preset (default), Manual tuning, or User defined. The settings give access to an increasing level of detailed control of the penalty factor, and are available when Solution method is set to Segregated.

If you select Preset, you have the options to select Tuned for to be Stability (default), Speed, or Bending. If the contact boundaries move toward each other, so that large overclosures can be expected in the initial outer iterations, then Stability is the better choice since it relaxes the penalty factor during the first iterations. In many models, where the contact state does not change much, using Speed gives significant performance improvements. The Bending option provides a low penalty factor equal to the one used for the first iterations when using Stability. This option thus provides a conservative algorithm that can be particularly useful for problems dominated by bending. However, it might require many iterations to reach convergence.

The Penalty factor control selection Manual tuning gives you access to a number of detailed settings for the penalty factor.

Enter a Penalty factor multiplier fp. The default value is 1. From Use relaxation, select Always (default), Never, or Conditional. When using relaxation, the penalty factor is decreased during the first outer iterations in each parameter or time step. The purpose is to avoid large residuals in the case of a large initial overclosure between the contacting boundaries.

If relaxation is used, enter the Initial Relaxation Factor ri. The default is 0.005. This factor multiplies the penalty factor in the first outer iteration. Enter Number of iterations with relaxation Nr. The default value is 4. The penalty factor is gradually increased up to its full value, which is used in the outer iteration after the one where the specified number of iterations with relaxation have been reached.

If Use relaxation is set to Conditional, enter a Suppression criterion. The default is 0, which means that the relaxation is used for all parameter or time steps. This is a Boolean expression which, when fulfilled, suppresses the relaxation. If you, for example, know that your problem needs relaxation only during the initial phase of the solution, enter an expression like load_parameter>0.1. It is also possible to use expressions based on the solution, for example abs(solid.cnt1.gap)<0.05*h. This expression is true when the gap or overclosure is small compared to the mesh size. It could be taken as an indication that the contact problem is almost converged, and thus not in need of any relaxation of the penalty factor.

Using the Penalty factor control selection User defined gives you the possibility to enter an explicit expression for penalty factor. Enter the Contact pressure penalty factor pn. The default is (min(1e-3*(5^niterCMP,1))*<phys>.<contact_tag>.E_char)/<phys>.hmin_dst. The default value causes the penalty factor to be increased during the outer iterations and takes material stiffness and element size at the contact surface into account. The variable E_char contains the value given as characteristic stiffness, and hmin_dst is the minimum element size on the destination selection.

Select the type of Penalty factor control — Automatic (default), Manual tuning, or User defined. These settings are available when Solution method is set to Fully Coupled.

Select the type of Viscous penalty factor control — Preset (default), Manual tuning, or User defined. The settings give access to an increasing level of detailed control of the penalty factor.

When Preset or Manual Tuning is selected, enter a value for the Characteristic time τn. This value can be used as a multiplier for the viscous penalty factor, but should as a rule-of-thumb be in the same order of magnitude as the duration of the contact event. The same settings as for the segregated augmented Lagrangian method are available for the Preset and Manual Tuning options. However, the default is to use no relaxation when the Augmented Lagrangian, dynamic method is used.

Using the Penalty factor control selection User defined gives you the possibility to enter an explicit expression for penalty factor. Enter the Viscous contact pressure penalty factor pnv. The default value is (<phys>.<contact_tag>.E_char/<phys>.hmin_dst)*1[ms]. The variable E_char contains the value given as characteristic stiffness, and hmin_dst is the minimum element size on the destination selection.

This section is only available when Formulation is Augmented Lagrangian or Augmented Lagrangian, dynamic. Select the Trigger cutback check box to enable additional control over solver cutbacks in a time-dependent study or a stationary study with an auxiliary sweep. Enter a logical expression for Cutback criterion. When this expression evaluates to a nonzero value, the iterations are immediately terminated, and the solver tries to use a smaller value of the time or parameter. You can use this setting to avoid that the solver spends many iterations trying to recover from an unphysical state. As an example, if you know that the destination boundary is confined so that it will not move more than 1 mm anywhere, an entry like solid.disp > 5[mm] can be useful, since it is unlikely that a displacement of this size should appear during a successful iteration history.

Enter a value or expression for Offset from geometric destination surface doffset,d. The offset is subtracted from the gap in the normal direction of the destination surface.

Enter a value or expression for Offset from geometric source surface doffset,s. The offset is subtracted from the gap in the normal direction of the source surface.

Select Force zero initial gap to compensate for any difference caused by irregularities in geometry or mesh when the two contacting boundaries should exactly coincide in the initial state. Gaps smaller than the tolerance Δgap are adjusted to be zero before any offset is added. By default, Δgap is set to Inf, meaning that all gaps detected are adjusted to be zero.

This section is only available when Formulation is Augmented Lagrangian or Augmented Lagrangian, dynamic. In the augmented Lagrangian method, the contact pressure is introduced as an extra dependent variable on the destination boundaries. Enter a value for Contact pressure Tn to supply an initial value for the contact pressure.

To display this section, click the Show More Options button () and select Advanced Physics Options in the Show More Options dialog box.

This section is only available when Formulation is Augmented Lagrangian or Augmented Lagrangian, dynamic. In the augmented Lagrangian method, the contact pressure is introduced as an extra dependent variable on the destination boundaries. You can modify the shape function type and order of this field. The default is to always use a liner shape function order for the contact pressure, but using a higher order can improve the accuracy of the contact condition. A value up to the discretization order of the displacement field is allowed. This setting also affects the shape function for dependent variables added by any subnode added to the Contact node.

To change the discretization, select Shape function type — Lagrange or Nodal serendipity.

The lumped solver used for the segregated augmented Lagrangian method is only optimal when the shape function order is Linear, otherwise use a standard segregated step instead. The proper solver sequence is set up when adding a new default solver.

To display this section, click the Show More Options button () and select Advanced Physics Options in the Show More Options dialog box.

Typically, the expression in the contact weak equations include discontinuous functions. It is sometimes preferable to use a high integration order to improve the accuracy of the numerical integration of such expression. By default, the numerical integration of the contact weak equations is two times the shape function order of the displacement field. Deselect the Use automatic quadrature settings check box to specify a custom order. When the check box is deselected, enter an integer value between 0 and 41 in the Integration order field. This setting also affects the integration order for any subnode added to the Contact node.

To display this section, click the Show More Options button () and select Advanced Physics Options in the Show More Options dialog box.

Enter a Characteristic stiffness Echar. The default is <phys>.Eequ, the equivalent Young’s modulus as defined by most material models. The characteristic stiffness (stored in a variable named <phys>.<contact_tag>.E_char) is used in expressions for the default penalty factors for both the penalty and the augmented Lagrangian methods. The characteristic stiffness should be representative for the stiffness of the destination domain material in a direction normal to the boundary. You may for example need to adjust the default value in for the following cases:

When analyzing a multiphysics contact problem, the state of being in contact or not will be passed from the contact analysis in the structural mechanics interface to other participating physics interfaces. For numerical reasons, the gap value will however not be exactly zero, even when the boundaries are in contact. A certain small positive value of the gap will thus be considered as being in contact. The default Multiphysics contact tolerance is Automatic. If you want to explicitly specify the limit of the gap considered as being in contact, select Manual, and enter the Contact tolerance Δcontact.

In some cases, it is not desirable to include reaction forces from all physics when setting up the variational term of the contact weak contributions. When Fields excluded from variation is set to Automatic, variations are taken with respect all fields expect when a Wear subnode is added. If a Wear subnode is active and uses a Deformed geometry formulation, variations with respect to the material mesh displacement field is excluded in all weak equations added by Contact and its subnodes. By setting Fields excluded from variation to Manual, it is possible to exclude variations with respect to any field present in the model. When Manual is selected, enter a comma separated list of field names to exclude. By default, the input field is populated with material.disp, which exclude variations with respect to material mesh displacement field added by the deformed geometry functionality.

Select Add contact status to solver log to get printouts about the change in the contact state in the solver log window. Doing so will add internal dependent variables used for tracking the contact state on the destination boundaries.

The Penalty, dynamic and Augmented Lagrangian, dynamic are dissipative formulations. When either of these are selected in the Contact Method section, select Compute viscous contact dissipation to compute and store to the energy dissipated by the viscous pressure contact. This adds one extra dependent variable and an extra distributed ODE.

Physics tab with Solid Mechanics, Layered Shell, Shell, Membrane, or Multibody Dynamics selected: